Energy Efficient & Long
Lifetime Magnetic Air Pump
FujiClean air pump was originally developed and manufactured by Maruka Seiki in 1980 and FujiClean took over the company in 2001.
It has been installed more than two million units to date as an accessory equipment for our on-site STPs (Sewage Treatment Plant)in Japan.
Also it has been installed thousands of units per year in Australia and the U.S. respectively.
FujiClean Air Pump generates air flow by pushing a diaphragm (rubber membrane) through a reciprocating motion of an oscillator (magnet) caused by magnetic field when an electric current flows through a coil in the device. (see Figures below)
Fig. 1 FujiClean Air Pump Components
Fig. 2 Animation of FujiClean Air Pump
Major Features and Advantages
【R&D】
FujiClean produces both on-site STPs and air pumps therefore FujiClean can quickly identify what need to be improved on air pump in wastewater treatment.
【Easy to handle】
FujiClean Air Pumps are lightweight, compact, oil less, easy to install and replace. Furthermore, FujiClean Air Pumps are easy to maintain because they consist of the small number of parts.
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Image |
40 |
About |
5 |
Diaphragm×2 Air filter×1 |
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60 |
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80 |
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100 |
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120 |
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150 |
About |
9 |
Diaphragm×4 Air filter×2 |
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200 |
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250 |
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300 |
Product website: https://fujimacjapan.com/
Product video (maintenance):
Technology Data
Technology data
Possible applications
【For wastewater treatment】
Equipment used for wastewater treatment in developing countries is easy to breakdown and is often left unattended resulting in water pollution. FujiClean Air Pumps have 2 years warranty and normally keep working for 10 years with the good taking care of. They are effective in preventing water pollution as core equipment for sustainable wastewater treatment.
Refer to the webpage of wastewater treatment: http://www.unido.or.jp/en/technology_db/9555/
【Aquaculture】
In Asia, aquaculture is flourishing in Vietnam, Indonesia, Thailand, and other countries. Our air pumps are expected to contribute to the aeration for shrimp and other aquaculture (see Fig. 2). Aquaculture farms are often located far from urban cities and air pump that is easy to maintain and has a long lifetime is very useful.
Fig. 2 Application for aquaculture
Competitive advantage
【Energy efficient, Light weight FujiClean Air Pump vs Other types of blowers】
Compared to other types of blowers, diaphragm air pump has superior energy-saving performance at low air flow volume and are lightweight and easy to handle.
In case of 500L/min, 20kPa |
FujiClean Air pumps |
Roots blower |
Rotary Blowers |
Power consumption (50Hz) |
250W×2units |
750W×1unit |
750W×1unit |
Weight |
9kg×2units |
40 kg×1unit |
55kg×1unit |
Size |
330×180×200×2units |
630×420×405×1unit |
690×300×530×1unit |
【Energy efficiency FujiClean Air Pumps vs Major Competitive Air Pumps】
Energy efficient air pumps have been developed through R & D.
Manufacturer |
Power consumption (W), in case of 120L/min |
Power consumption (W), in case of 200L/min |
FujiClean |
86 |
140 |
Company A |
92 |
175 |
Company B |
128 |
190 |
Company C |
130 |
215 |
Company D |
115 |
210 |
【Long lifetime (Two Years Warranty)】
Only FujiClean Air Pump provides two years warranty because of the following three factors.
- Suppression of internal heating
The diaphragms keep moving and plays important role in air pump. If the internal temperature of air pump rises by 10 ℃ lifetime of diaphragms will be 50 %. Therefore suppression of internal heating is a key for long lifetime. FujiClean developed original rare metal magnets to successfully suppress internal heating. - Safety switch
FujiClean Air Pumps have a reliable patented safety switch.When the diaphragms get damaged the oscillator (magnet) moves undesirably resulting in the damage of other important parts, but the safety switch automatically turns the circuit off. - Durable original diaphragm
R & D based durable EPDM diaphragm is a third key for long lifetime.
Fig. 3 Safety switch and diaphragm
Performance
Power source: 230-240V 50Hz / 60Hz
FujiClean Air Pumps have received CB test certification from IEC and are certified to have following specifications.
FujiClean conducts durability tests of air pumps at its own factory, and the air pumps have been confirmed to work for more than 10 years.
Model |
Normal gauge pressure (kPa) |
Air flow (L/min) |
Noise (dB) |
MAC40RⅡ |
12 |
40 |
32 |
MAC60RⅡ |
15 |
60 |
35 |
MAC80RⅡ |
80 |
36 |
|
MAC100RⅡ |
18 |
100 |
39 |
MAC120RⅡ |
120 |
39 |
|
MAC150RⅡ |
20 |
150 |
41 |
MAC200RⅡ |
200 |
43 |
|
MAC250RⅡ |
250 |
48 |
|
MAC300RⅡ |
300 |
50 |
Technical maturity / Past record of introduction
In Japan, FujiClean has manufactured air pumps since 1984 and have installed more than 2 million units to date as accessory equipment for on-site STP manufactured by FujiClean. In Australia and the U.S., we have shipped more than 1,000 units per year respectively as accessory equipment for our on-site STP.
We also sell air pumps in aquaculture, ornamental fish breeding and wastewater treatment that is other than our STP, we have shipped approximately 15,000 units/year in North America and approximately 7,000 units/year in China, Indonesia, Vietnam, and other Asian countries.
Information on patent related to this technology
N/A
Company Data
Company data
Name | FujiClean Co., Ltd. |
Address | 4-1-4 Imaike, Chikusa, Nagoya, Aichi 464-0850 Japan |
Capital | 300 million JPY (as of 6 June, 2022) |
Contact person |
Mr. Masayuki TSUGE |
Number of employees | 500 (as of 6 June, 2022) |
Date of company foundation | 16 February, 1961 |
Type of business |
Manufacturer |
International operation
Number of employees for international operation |
30 (including overseas business department and related departments) | |
Overseas offices |
City, Country | Name of Company (if applicable) |
Australia |
FujiClean Australia Pty Ltd. |
|
US |
FujiClean USA,LLC |
|
Germany |
AMMERMANN UMWELTTECHNIK GMBH |
|
Jordan, UAE, Saudi Arabia, Nigeria, Sri Lanka |
TAICHI HOLDINGS LIMITED |
|
Vietnam |
THAI SENG TRADING CO., LTD |
|
Philippines |
AMMEX Machine Tools Phils, Inc. |
|
Indonesia |
PT. Garuda Tasco International |
|
India |
AQUAZONA EXPORTS |
|
Thailand |
THAMMASORN GROUP Co., Ltd. |
|
Malaysia |
Pump Era Sdn. Bhd. |
|
Singapore |
Daiwa Fine Products (S) Pte Ltd |
Modality of business transaction
Partnership
FujiClean exports products from Japan and partners sell the products as distributors.
Attachments
Schematic illustration of the technology
Corporate profile: https://www.youtube.com/watch?v=O9k5HfswkkM
Articles
Contact Person(s)
*Please mention that you saw UNIDO's website when making the first contact with the company.
Registered Category
- Energy Technologies : Energy saving and energy storage
- Agribusiness Technologies : Production enhancement